This machine is important because the demand for chicken meat continues to increase every year. These conditions impact on increasing demand for businesses based chicken from a chicken farm, slaughter chickens, broilers seller, chicken restaurants and chicken-based company. On the other hand, people also began to care about the hygiene and quality of the chicken so chicken processing should be supported with adequate facilities and equipment both in terms of efficiency, quantity, quality and technology.
Simply put, the processing of chicken consists of several stages including slaughtering, boiling (inserted into the hot water, in order to easy the process of plucking chickens), plucking chickens and lastly further processing as needed. The processing is very easy and common practice. However, this process would be very inconvenient if we have to process chicken in large quantities. This condition will be experienced by the sellers of chicken, meat distributor who supplies the restaurant and hotel, food companies made chicken and chicken meat traders in the market.
Chicken processing in large quantities will also make it difficult to control the level of hygiene and quality of chicken meat, if processing is done manually. Therefore the use of appropriate technology is needed, especially in the chicken slaughter and plucking chickens. In the current technological developments have been found many type of chicken processing such as the chicken slaughtering machines and the chicken plucker machine. They are using manual, electric motor or the power-assisted automation systems. But in this post will be limited to the chicken plucker machine using an electric motor.
Selection of these topics based on the consideration that the segmentation of chicken meat traders in traditional markets. This type of machine is expected to help plucking a chicken in large quantities at a more effective and efficient than manual chicken plucker. In terms of investment, this machine is much more affordable when compared with chicken plucker machine automatically. But of course, these machines are still able to maintain the quantity, quality and level of hygiene of chicken meat produced.
Many types of chicken plucker machines are often used by the producers of chicken. Based on its principle, there are two systems were used that chicken plucker machine with vertical and horizontal retraction system. In the vertical retraction system, the chicken is rotated on a vertical axis direction inside the drum, while the horizontal retraction system, the chicken is rotated in the direction of the horizontal axis through the spindle. In this post will be limited to the topic of the chicken plucker machine uses vertical retraction system.
The construction of chicken plucker machine
In general, construction of chicken plucker machine and the main parts of the machine can be seen in the image below.
The concept of vertical retraction system
Basically chicken plucker machine is using the same principles in a way manual or traditional revocation ie chicken that was killed and soaked in hot water and then plucked one by one. The difference if the traditional process, quill removed manually by hand or manual equipment while on this machine quill lifted through the lifting of a system using multiple finger (see machine construction). Finger serves to hold the quill when the revocation process.
The basic concept also resembles the traditional way. The concept is a chicken held by the left hand or using a tool holder while the right hand moves plucking chickens. On this machine chicken feather held by some of the finger is placed in the static part and dynamic part. When the dynamic part is driven and static part remains silent, then the quill held by finger would be interested to release it.
The principle of chicken plucker machine
Chicken plucker machine is a machine designed by using an electric motor. Electric motor drives the dynamic finger mounted on the finger plate at a certain speed. Transmission power from the electric motor to the finger plate is using v-belt transmission. Driver pulley mounted on the electric motor and the driven pulley mounted on the main shaft. Main shaft rotating on a vertical axis direction and moving the finger plate directly. This principle distinguishes between vertical and horizontal retraction system.
Chicken will be processed placed on a finger plate. In the finger plate has been installed dynamic finger made of rubber with a screw shape that serves to bind the chicken feathers. When the finger plate rotates at a certain speed, the chickens will come round and is likely to be thrown into the drum wall due to centrifugal force. Chicken feathers tied in dynamic finger will be regardless of chickens when the chickens thrown into the drum wall. In the drum wall mounted static finger that will bind chicken feathers when chicken thrown into the drum wall. Chickens will fall back to dynamic finger due to gravitational forces. Chicken feathers tied in static finger will be regardless of chickens when the chickens fell into finger plate.
The operation of chicken plucker machine
The operation of the chicken plucker machine easy enough:
- Put chicken that has been boiled into the tube
- Turn on the electric motor, so that the finger plate (dynamic finger) rotates.
- Chicken feathers would come loose and fall to the bottom of the finger plate.
- Chicken feathers that have been separated driven by upside down finger out through the output chute
- Prepare a container of chicken feathers just below the output chute
- Turn off the electric motor, if all the feathers had been removed.
- Remove the chickens that have been processed.
That is a description about Chicken Plucker Machine by Vertical Retraction System. If you find misconceptions in this post, please provide the correction in the comment box.
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