What is a Timing Belt and How to Select Its Type?

Timing Belt Transmission
What is a Timing Belt and How to Select Its Type? - Timing belt is one type of transmission belt that is already known the general public, especially in automotive, because timing belt is one of the automobile parts. Timing belt selected based on standard type, width and length. This post will explain how to choose the timing belt type in accordance with rotation speed and power are transmitted, how to determine the timing belt width corresponding to power capacity that is transmitted and how to determine the timing belt length corresponding to the distance between shaft and the diameter of timing pulley. But before selecting timing belt, we need to know in advance what is a timing belt.

What is a timing belt?

Timing belt is a belt transmission which has a tooth profile and paired with the timing pulley-shaped gear as well. Therefore, timing belt hook can perform transmission like gears and chains so it can be used for motion with a fixed ratio of rotation (without slippage).

Timing belt is made of neoprene rubber or polyurethane plastics as raw material with a core made of glass fiber or steel wires as well as teeth are carefully molded inner surface of belt. Timing belt has a maximum speed limit of approximately 35 m/s which is higher than v-belt and power transmitted can be reach 60 kW up to 100kW.

Generally, belt transmission has advantages such as low cost, simple construction and easy to get a speed ratio needed. Timing belt has another advantage is that it avoids the occurrence of slippage between belt and pulley.

How to choose the timing belt type

Selection of timing belt types based on small pulley rotation speed and power transmitted. If the higher speed of small pulleys and the greater power transmitted so the greater timing belt size is selected. Selection of timing belt size refers to the diagram supplied by the manufacturer of the timing belt. Each type of timing belt has a different diagram. For security timing belt, the power transmitted is motor power multiplied by some factor correction with the following formula:
Power transmitted of timing belt formula
Note:
Pd = Power transmitted (kW)
P = Motor electric power (kW)
fc = Load factor
f’c = Velocity ratio factor
factor of load and velocity ratio

Based on tooth shape, timing belt has several types like inch timing belt, metric timing belt and high torsion timing belt. For each type of tooth has a size variation determined based on the distance between the teeth timing belt (pitch). How to choose the timing belt size? Here we will explain how to choose the timing belt size for each type.

Inch type of timing belt (XL, L, H, XH)

Inch type of timing belt also called classical timing belt has a teeth trapezoidal shape with the distance between teeth (pitch) in inches units. Classical timing belts offer a maintenance free and economical alternative to conventional drives like chains and gears. This timing belt is capable of transmitting up to 100 kW and speeds of 10.000 rpm. This timing belt can be used in a wide range of applications from light duty office machinery to heavy duty industrial drives. 
Inch timing belt size
To select a drive it is necessary to know the driver and driven shaft speeds, the demand power, proposed centre distance and duty cycle. This timing belt has a variation size with codes are XL, L, H and XH. We can be use the diagram below to select a timing belt size with regard to small pulley speed and power transmitted.
Inch timing belt selection diagram

Metric type of timing belt (T2.5, T5, T10, AT5, AT10)

Metric type of timing belt has a teeth trapezoidal shape with the distance between teeth (pitch) in metric units. The metric timing belt series was created to meet industries need for polyurethane belts with a high quality ratio. They provide maximum power transmission combined with perfect tooth meshing. This timing belt is capable of transmitting up to 60 kW and speeds of 10.000 rpm.
Metric timing belt size
To select a drive it is necessary to know the driver and driven shaft speeds, the demand power, proposed centre distance and duty cycle. This timing belt has a variation size with codes are T2.5, T5, T10, AT5 and AT10. We can be use the diagram below to select a timing belt size with regard to small pulley speed and power transmitted.
Metric timing belt selection diagram

High torsion type of timing belt (3M, 5M, 8M, 14M)

High torsion timing belts or HTD timing belt offer optimized load distribution through the rounded tooth form, guaranteeing high power transmission in low speed and high torque applications. HTD timing belt is capable of transmitting up to 300 kW and speeds of 14.000 rpm. HTD timing belts can be used in a wide range of applications from minimum drives like electronic power tools to heavy duty machinery where durability and low maintenance is required. 
High torsion timing belt size

To select a drive it is necessary to know the driver and driven shaft speeds, the demand power, proposed centre distance and duty cycle. This timing belt has a variation size with codes are 3M, 5M, 8M and 14M. HTD timing belt made by certain manufacturers such as Japanese Misumi is usually to use the code of SM likes S3M, S5M, S8M, and S14M. We can be use the diagram below to select a timing belt size with regard to small pulley speed and power transmitted.
High torsion timing belt selection diagram

That is a description about What is a Timing Belt and How to Select Its Type?. If you find misconceptions in this post, please provide the correction in the comment box.

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Posted by MACHINE INFO
MACHINE INFO Updated at: 21:49

Specification of Paper Shredder Machine

Paper shredder machine
Specification of Paper Shredder Machine - Paper shredder used to cut the paper until it reaches a certain size according to the capacity and type of blade. More detailed explanation of the importance of this machine, the basic concept of machine, the working principle, machine construction and operation can be found in the article on the paper shredder description. (Read more: description of the paper shredder machine) In this article are described in greater detail about the specifications of the machine and its main components such as the functions of components, the material used, the working principle and position on the machine. The machine specification especially with regard to material and dimensions is obtained based on the calculation and design of machine through the existing formulas in an article on the paper shredder design. (Read more: design of paper shredder machine)


General specifications of the paper shredder machine

Paper shredder machine is driven by electric motors powered 200 Watt, 1 phase, 220 Volt and 1450 rpm. This machine is able to cut the paper in the vertical direction with a width of 5 mm and cut the paper in the horizontal direction with a length of 30 mm, in other words the output of this machine is the size of the shredded paper 30 x 5 mm. Paper specifications are able to be cut by this machine is a sheet of A4 size paper with HVS, a maximum of 80 gms and a maximum of 10 sheets per cycle. Transmission ratio between an electric motor with a shredder blade is 1/96 means maximum rotation reaches 15 rpm shredder blade or cutting the rate of 1,5 m/min (24 mm/s). With these speeds, the machine is able to work at 300 cycles/hour of speed, so that the maximum capacity of this machine is 3000 sheets/hour.

This paper shredder machine consists of three main parts: the machine construction, transmission systems and cutting system with the specifications described below.


Construction of the paper shredder machine

The machine construction is the main part of the paper shredder machine that serves as the base or foundation for other machine components, especially moving parts. Construction machine consists of machine frame, left base, right base, shredder support and gear support. Machine frame is used to support all components of the paper shredder machine. The machine frame is made of steel angle-shaped profile with a size of 25 x 25 x 3 mm which is connected through welding process. The material used for the machine frame is ASTM A36 so that the welding process can use arc welding with electrodes E 6013 specification means having a maximum tensile strength of 60,000 lb/in2 or 42 kg/mm2.
Construction of the paper shredder machine
Left base serves as anchoring the left side of main shaft while the right base serves as anchoring the right side of main shaft, the holder of gear transmission and an electric motor mounting. Left base and right base made of ASTM A36 steel plate with a thickness of 3 mm formed by laser cutting process. Left base and right base mounted on the machine frame by using a standard M4 bolt connection size. On the left base and right base is also fitted deep groove ball bearing code 6000 have reached 10220 hours life time on the reliability factor of 99%. (Read more: ball bearings selection guide). The main shaft will be installed on the both bearing with the aim that the main shaft can rotate stably with a low level of friction.

Shredder support mounted between the left and right base. Shredder support serves to hold the base on top side and the static blade holder. Gear support is mounted on the front of the right base. Gear support serves to hold the transmission gears. Shredder support and support gear is made of ASTM A36 steel plate with a thickness of 2 mm formed by laser cutting and bending processes.


Transmission of the paper shredder machine

The transmission system is one of the main parts of the paper shredder machine that serve to forward rotation or power from the electric motor to the cutting system. Transmission system uses a series of gears with a certain ratio to reduce the rotation (gear reducer). The transmission system consists of helical gears and spur gear. Helical gears serve to forward and reduce direct rotation of the electric motor. Why is selected helical gear? The helical gear is more secure and able to withstand axial and radial force at high speed. (Read more: calculation of helical gear). Helical gear transmission uses gear ratio of 1/6 with 1,5 module and helix angle of 10 degree.
Transmission of the paper shredder machine
The next transmission is spur gears. Why is selected spur gear? Spur gears appropriate for low rotation and high torque. Spur gear transmission on the paper shredder machine is made of two stages with different modules according to the results of calculation. Spur gear transmissions are forward and decrease the rotation of helical gears to the main gear. (Read more: calculation of spur gear) Spur gear 1st stage transmission uses gear ratio of 1/4 with 1,5 module while the spur gear 2nd stage transmission uses gear ratio of 1/4 with 2 module.


Cutting system of the paper shredder machine

Cutting system is one of the main parts of the paper shredder machine that serves as the cutting tool on the vertical and horizontal direction. The system consists of the main shaft, dynamic cutting blades, static cutting blades and main gear. The main shaft serves as the cutting blade holder. The main shaft has a square shape in the position of cutting blade holder and has a round shape at both ends in the position of the holder main bearings and gears. (Read more: shaft calculation). The main shaft is made of VCN 150 or AISI 4340 materials with a minimum diameter of 20 mm.
Cutting system of the paper shredder machine
Dynamic cutting blade is round-shaped blade with 4 (four) the cutting edge, given a square-shaped hole in the middle, mounted on the main shaft and main shaft move together. This blade is used to cut the paper in vertical and horizontal directions. Static cutting blade is square-shaped knife, a hole is round, loosely mounted on the main shaft and the part is not rotating (static). This blade is used to cut the paper in the horizontal direction and is used as a spacer or barrier between the dynamic cutting blades. Cutting blades are designed with tool steel material (HSS-High Speed Steel) with the specification are 112 pieces of blade, 2 mm of blade thickness and 60-degree of cutting angle.

The main gear consists of two spur gears paired with the size (number of teeth and modules) the same. One spur gear mounted on the rear main shaft and direct contact with the transmission spur gears previous. Another spur gear mounted on the front main shaft. The spur gears are drive two main shaft with a rotation in the opposite direction.

That is a description about Specification of Paper Shredder Machine. If you find misconceptions in this post, please provide the correction in the comment box.

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Posted by MACHINE INFO
MACHINE INFO Updated at: 21:59

Chicken Plucker Machine by Vertical Retraction System

Chicken Plucker Machine
Chicken Plucker Machine by Vertical Retraction System - Chicken plucker machine is a machine whose function is to pull out the feathers of the chicken skin. This machine is used for conditions of a chicken that has been boiled in hot water first. This machine is designed easy to use and easily removable. Why is this important and necessary as one of the appropriate tech machine? This is one of the questions that will be described at the beginning of this article.

This machine is important because the demand for chicken meat continues to increase every year. These conditions impact on increasing demand for businesses based chicken from a chicken farm, slaughter chickens, broilers seller, chicken restaurants and chicken-based company. On the other hand, people also began to care about the hygiene and quality of the chicken so chicken processing should be supported with adequate facilities and equipment both in terms of efficiency, quantity, quality and technology.

Simply put, the processing of chicken consists of several stages including slaughtering, boiling (inserted into the hot water, in order to easy the process of plucking chickens), plucking chickens and lastly further processing as needed. The processing is very easy and common practice. However, this process would be very inconvenient if we have to process chicken in large quantities. This condition will be experienced by the sellers of chicken, meat distributor who supplies the restaurant and hotel, food companies made chicken and chicken meat traders in the market.

Chicken processing in large quantities will also make it difficult to control the level of hygiene and quality of chicken meat, if processing is done manually. Therefore the use of appropriate technology is needed, especially in the chicken slaughter and plucking chickens. In the current technological developments have been found many type of chicken processing such as the chicken slaughtering machines and the chicken plucker machine. They are using manual, electric motor or the power-assisted automation systems. But in this post will be limited to the chicken plucker machine using an electric motor.

Selection of these topics based on the consideration that the segmentation of chicken meat traders in traditional markets. This type of machine is expected to help plucking a chicken in large quantities at a more effective and efficient than manual chicken plucker. In terms of investment, this machine is much more affordable when compared with chicken plucker machine automatically. But of course, these machines are still able to maintain the quantity, quality and level of hygiene of chicken meat produced.

Many types of chicken plucker machines are often used by the producers of chicken. Based on its principle, there are two systems were used that chicken plucker machine with vertical and horizontal retraction system. In the vertical retraction system, the chicken is rotated on a vertical axis direction inside the drum, while the horizontal retraction system, the chicken is rotated in the direction of the horizontal axis through the spindle. In this post will be limited to the topic of the chicken plucker machine uses vertical retraction system.

The construction of chicken plucker machine

In general, construction of chicken plucker machine and the main parts of the machine can be seen in the image below.
Construction of Chicken Plucker Machine


The concept of vertical retraction system

Basically chicken plucker machine is using the same principles in a way manual or traditional revocation ie chicken that was killed and soaked in hot water and then plucked one by one. The difference if the traditional process, quill removed manually by hand or manual equipment while on this machine quill lifted through the lifting of a system using multiple finger (see machine construction). Finger serves to hold the quill when the revocation process.

The basic concept also resembles the traditional way. The concept is a chicken held by the left hand or using a tool holder while the right hand moves plucking chickens. On this machine chicken feather held by some of the finger is placed in the static part and dynamic part. When the dynamic part is driven and static part remains silent, then the quill held by finger would be interested to release it.

The principle of chicken plucker machine

Chicken plucker machine is a machine designed by using an electric motor. Electric motor drives the dynamic finger mounted on the finger plate at a certain speed. Transmission power from the electric motor to the finger plate is using v-belt transmission. Driver pulley mounted on the electric motor and the driven pulley mounted on the main shaft. Main shaft rotating on a vertical axis direction and moving the finger plate directly. This principle distinguishes between vertical and horizontal retraction system.

Chicken will be processed placed on a finger plate. In the finger plate has been installed dynamic finger made of rubber with a screw shape that serves to bind the chicken feathers. When the finger plate rotates at a certain speed, the chickens will come round and is likely to be thrown into the drum wall due to centrifugal force. Chicken feathers tied in dynamic finger will be regardless of chickens when the chickens thrown into the drum wall. In the drum wall mounted static finger that will bind chicken feathers when chicken thrown into the drum wall. Chickens will fall back to dynamic finger due to gravitational forces. Chicken feathers tied in static finger will be regardless of chickens when the chickens fell into finger plate.

The operation of chicken plucker machine

The operation of the chicken plucker machine easy enough:
  1. Put chicken that has been boiled into the tube
  2. Turn on the electric motor, so that the finger plate (dynamic finger) rotates.
  3. Chicken feathers would come loose and fall to the bottom of the finger plate.
  4. Chicken feathers that have been separated driven by upside down finger out through the output chute
  5. Prepare a container of chicken feathers just below the output chute
  6. Turn off the electric motor, if all the feathers had been removed.
  7. Remove the chickens that have been processed.
That is a description about Chicken Plucker Machine by Vertical Retraction System. If you find misconceptions in this post, please provide the correction in the comment box.

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Posted by MACHINE INFO
MACHINE INFO Updated at: 05:50